Study of the impregnation kinetics of basalt, carbon, oxide fibers with aluminum melts and its alloys

  

I. M. Frantsevich Institute for Problems of Materials Science of the NAS of Ukraine, Kyiv
vitalkras@ipms.kiev.ua
Usp. materialozn. 2021, 2:114-125
https://doi.org/10.15407/materials2021.02.114

Abstract

Wetting studies were performed by the sessile drop method using the capillary purification method of melt during the experiment in a vacuum of 2·10-3 Pa in the temperature range of 600—700 °С. The use of a dropper allows separate heating of the melt and the substrate, capillary and thermo vacuum cleaning of the melt, as well as thermo vacuum cleaning of the coatings surface. This is a model scheme of the impregnation process of non-metallic frames with matrix melts in the manufacture of composite materials by spontaneous free impregnation. Vanadium, copper and nickel metals were chosen for the coatings, which were sprayed on the materials by electron beam evaporation of metals in vacuum, and titanium, nickel powders for the coatings were used. The nature of the wetting angle dependence on the film thickness is a linear decrease in the angle with increasing film thickness. Studies have shown the possibility of using double films vanadium–copper, vanadium–nickel for the manufacture of composite materials from basalt fibers. The process of impregnation of basalt, carbon and oxide fibers with aluminum melts and its alloy with silicon in the temperature range 650—700 ° С has been studied. The metal titanium, nickel powder coatings and films vanadium–copper, vanadium–nickel for the method of spontaneous free impregnation were used. Speciments of the composite material were obtained and the limit of destruction of these samples was determined. The bend strength of composites (basalt fiber 200 μm) is 270 MPa.


Download full text

SPONTANEOUS FREE IMPREGNATION, ALUMINUM ALLOYS, BASALT, CARBON, OXIDE FIBERS, COMPOSITE MATERIALS, METAL COVERING, WETTABILITY

References

1. Arefev B.A., Manuylov V.F., Tihonov A.S. (1977). On the issue of obtaining composite materials with a metal matrix by metal pressure treatment. Tehnologiya legkih splavov. № 11. P. 68–71 [in Russian].

2. Ivanova V.S., Kopev I.M., Elkin F.M. (1974). Fiber-reinforced aluminum and magnesium alloys. Moskva: Nauka, 200 p.

3. Cooper G. (1970). Forming processes for metal matrix composites. Composites. Vol. 1, Iss. 3. P. 153-159. https://doi.org/10.1016/0010-4361(70)90479-9

4. Chernyisheva T.A., Kobeleva L.I., Tyilkina M.I. (1977). Metallization of high modulus fibers by continuous casting. № 6. P. 124–128. [in Russian].

5. Shorshorov M.H., Kudryashev V.G., Ustinov L.M. (1978). Resistance to crack propagation in an aluminum alloy-steel wire composition. Problemyi prochnosti. № 4. P. 9–12. [in Russian].

6. Gulevskiy V.A., Solovev I.A. (1998). Metal alloys for obtaining carbon-graphite frame composites by impregnation. Tr. Mezhd. konf. “Sloistyie kompozitsionnyie materialyi-98”. Volgograd. P. 215–217. [in Russian].

7. Baker A.A. (1975). Carbon fiber reinforced metals - a review of the curent technology. Mater. Sci. And Eng. Vol.17, is. 2. P. 177-208. https://doi.org/10.1016/0025-5416(75)90231-1

8. Tot I.D., Brentnel U.D., Menke Dzh.D. (1978). Composite materials with an aluminum matrix. Fiber composite materials. M. Metallurgiya, P. 11–77. [in Russian].

9. Shorshorov M.H., Kolpashnikov A.I., Kostikov V.I. (1981). Processes for obtaining semi-finished composite materials. Fibrous composite materials with a metal matrix. M.: Mashinostroenie, P. 148–190. [in Russian].

10. Gremion R., Moreau M. Joquet G. Mollet P. (1971). Metaux renforces par des fibres de carbon. Buletin d'Inform. Sci. Commisariat a l'Energie Atomiquc. Dupond. Paris. P. 111-118.

11. Zabolotskiy A.A., Salibekov S.E. (1978). Development and research of composite materials of the aluminum-carbon fiber system. Metallovedenie i termicheskaya obrabotka metallov. # 10. P. 49–52. [in Russian].

12. Zabolotskiy A.A., Salibekov S.E., Kantsevich I.A. (1978). Influence of technological factors on the properties of composite material silumin-fiber silicon carbide. Poroshkovaya metallurgiya. # 1. P. 66–70. [in Russian].

13. Composite materials: ( Sprav.). K.: Nauk. dumka, 1985. 592 p. [in Russian].

14. Naydich Yu.V. (1972). Contact phenomena in metal melts. K.: Nauk. dumka. 196 p. [in Russian].

15. Salibekov S.E., Zabolotskiy A.A., Turchenkov V.A. (1976). Investigation of the effect of nickel coatings on fiber on the structure and properties of the aluminumcarbon fiber composite material. Fibrous and dispersion-strengthened composite materials. Moskva: Nauka. P. 33–37. [in Russian].

16. Portnoy K.I., Salibekov S.E., Svetlov I.L. (1979). Structure and properties of composite materials. Moskva: Mashinostroenie. 255 p. [in Russian].

17. Portnoy K.I., Timofeeva N.I., Zabolotskiy A.A. (1981). Influence of the content of the carbide phase on the properties of aluminum carbon. Poroshkovaya metallurgiya. # 2. P. 45–49. [in Russian].

18. Krasovskiy V.P., Ivanova T.S., Shebo P., Chabelka D. (1992). Wettability of a silicon carbide coating applied to graphite with aluminum melts and its alloys with silicon. Adgeziya rasplavov i payka materialov. Vyip. 28. S. 60–63. [in Russian].

19. Krasovskyy V.P., Kostyuk B.D., Gab I.I., Krasovskaya N.A., Stetsyuk T.V. (2020). Effect of metallic nanocoatings depo-sited on silicon oxide on wetting by filler melts. I. Wetting of Ti, Nb, Cr, V, and Mo nanocoatings deposited on SiO2 with filler melts. Powder Metallurgy and Metal Ceramics. Springer. Vol. 59, Issue 1-2. P. 29-34. https://doi.org/10.1007/s11106-020-00135-8

20. Krasovskyy V.P., Kostyuk B.D., Gab I.I., Krasovskaya N.A., Stetsyuk T.V. (2020). Effect of metallic nanocoatings deposited on silicon oxide on wetting by filler melts. II. Effect from the annealing of nanocoatings deposited on SiO2 their structure and interaction with the oxide. Powder Metallurgy and Metal Ceramics. Springer. V. 59, Nos. 3-4 (532). P. 134 -140. https://doi.org/10.1007/s11106-020- 00146-5

21. Naidich Yu.V., Chuvashov Yu.N., Ishchuk N.F., Krasovskii V.P. (1983). Wetting of some nonmetallic materials by aluminum. Sov. Powder Metallurgy and Metal Ceramics. Vol. 22, No.6. P. 481-483. https://doi.org/10.1007/BF00793227

22. Landry K., Kalogeropoulou K., Eustathopoulos N., Naidich Y.V. (1996). Characteristic contact angles in the aluminium/vitreous carbon system. Scripta Materialia. Vol. 34, No.6. P. 841-846. https://doi.org/10.1016/1359- 6462(95)00581-1

23. Naydich Yu.V., Kostyuk B.D., Kolesnichenko G.A., Shaykevich S.S. (1975). Wettability in the system metal melt - thin metal film - non-metallic substrate. Physical chemistry of condensed phases, superhard materials and their interfaces. K.: Nauk. dumka. P. 15–27. [in Russian].

24. Naydich Yu.V., Volk G.P., Ostrovskaya L.Yu., Grigorenko N.F. (1988). Investigation by filming the kinetics of impregnation with metal melts of porous  media from diamond and graphite. Poroshkovaya metallurgiya. # 6. P. 79–82. [in Russian].

25. Naidich Yu.V., Krasovskii V.P. (2015). Use of interfacial exothermic effect in the wetting process, production of composites, and soldering of ceramic vaterials. Powder Metallurgy and Metal Ceramics. Springer. Vol. 54, Nos.5-6. P. 331-339. https://doi.org/10.1007/s11106-015-9718-3